There is so much design and engineering on the bike it looks shockingly complex even by today’s standards. “I spent three months just working with a CAD program to design the bike and its parts. Many of the parts started out as billet that were CNC’d and then sandblasted to look like they were cast,” Keiji said. Each wheel is made from three separate pieces. For the front wheel, he made two complete wheels that he designed on the CNC machine then he cut one side off of each wheel and welded each side to a third, center rim section. He followed the same procedure for the rear wheel. Every single weld was ground down and polished so none of the places where metal was joined is visible.
One example of the detail-oriented work is the frame construction. The frame appears to be pieced together with aluminum tubes and angled sleeves that are bolted together. In reality, the frame is welded just like a traditional frame, but all the welds were ground down and clamshell-style sleeves were custom fit over each joint. Every aspect of the bike is intricate, including the wheels. It took him another four months to build the bike, but then he’s got a few really good employees that helped him fit the custom parts together and assemble it.
S&S sent Keiji a SH motor for Nautilus, but when he returned to Wisconsin for the anniversary it barely resembled the way it looked when it originally arrived in Japan. Internally the motor remained stock, but the exterior received the full Hot-Dock treatment. The external oil lines to the heads are faux (because the S&S gets plenty of oil through the push rods) but Keiji said Harley’s Shovelhead required external lines and he liked that detail. He also designed the rocker covers to look like a GP racing bike from the ‘70s, Honda’s CR 750 built with a dual overhead cam. Directly behind the motor is a BAKER Drivetrain 5-speed RSD transmission chosen for its high bolt-to-external-surface-area ratio.
Like many overseas builders, Keiji had to have his bike finished well before the date of the anniversary because it still had to travel halfway around the world so it could be part of the show. Thankfully, the show judges were able to see and appreciate the enormous amount of time and effort that went into Nautilus. The bike won the Best of Show at the event, and the majority of the builders agreed that Keiji had easily put in the most effort — and that’s saying a helluva lot.
Special thanks to Chica for translating Keiji’s Japanese and the author’s English.
Builder: Keiji Kawakita Hot-Dock Motorcycles
Keiji’s elaborate bike building style developed from his childhood interests. “I used to make intricate built-to-scale plastic models as a teenager, and I was always interested in cars and bikes. About that same time in my life I saw a biker movie with Dennis Hopper in it (not Easy Rider) that really got me thinking about motorcycles, specifically Harleys,” Keiji said. It would be a few years before he really got into bikes, and was working in an automobile body shop until he was about 20 years old. He had a few personal bikes, but was just beginning to customize others when he decided to get out of the car business and try the custom bike market. “I like cars, but they are far more involved than motorcycles and they cost even more to customize. They also take up more room than bikes and it’s harder to start from scratch. I can design a bike from start to finish, they allow for more creative freedom,” Keiji said. He opened a Harley-only custom shop called Hot-Dock in the ‘80s, just outside of Tokyo in Nerima, Japan, and has been pushing the custom envelope ever since.
There’s no doubt of his fabrication ability, and that’s because it’s the only thing he focuses on. “I’ll spend hours and hours on a single part to make sure I get it right. It’s an expensive method, but that’s the work I prefer. I don’t want to do a million parts that all look the same. It’s the way people used to make custom parts, and it insures a truly-unique piece,” Keiji said. The custom parts he makes are beautiful, but they’re made for drag-style and street drag-style bikes intended to move faster than any stock counterpart.
Visit www.hot-dock.com.jp to see more Hot-Dock street dragster customs.
This bike feature originally appeared in Barnett’s Magazine issue #65, November 2008.
SPECIFICATIONS | |
---|---|
Owner: | Keiji Kawakita |
Year/Make: | 2008 |
Fabrication/ Assembly: | HOT-DOCK |
Build time: | 6-months |
Engine: | S&S SH |
Cases/ Flywheels: | S&S SH |
Rods/Pistons: | S&S SH |
Cylinders/ Heads: | S&S SH |
Cam: | S&S SH |
Ignition: | S&S SH |
Carb: | HOT-DOCK-EFI |
Pipes: | HOT-DOCK |
Transmission: | BAKER 5-speed RSD |
Primary/Primary: | BANDIT |
Frame: | HOT-DOCK ALUMINUM |
Rake/Stretch: | 27-degrees/ -2″ |
Forks: | GCB-OLD-GP |
Wheels: | HOT-DOCK |
Front Tire: | Michelin 120-21 |
Rear Tire: | Michelin 260-21 |
Brakes: | HOT-DOCK |
Fuel Tank: | HOT-DOCK |
Oil Tank: | HOT-DOCK |
Fender: | HOT-DOCK |
Handlebars/ Risers: | HOT-DOCK |
Sissy Bar: | HOT-DOCK |
Headlight: | HOT-DOCK |
Taillight: | HOT-DOCK |
Hand/Foot Controls: | HOT-DOCK |
Electrical: | HOT-DOCK |
Painter: | HOT-DOCK |
Seat: | HOT-DOCK |