“I had an idea for a frame inspired by some of Hank Young’s past customs that used leaf springs for suspension. I visited a few shops where I threw the idea around about it and everyone told me it couldn’t be done,” Bill said. Moving forward without paying heed to the naysayers, he started purchasing chromoly tubing and piecing together parts to fabricate his leaf-spring frame. He set up a jig in the center of his garage and used a manual tube bender to fabricate a frame with 35-degrees of rake, a three-inch stretch in the backbone, and what appears to be a huge gap between the seat area and swingarm. “I didn’t want the leaves to be as obvious as on Hank’s bike and I tried to make the frame appear rigid at first glance,” Rick said. The swingarm was attached to the frame with a set of five leaf springs ranging from eleven- to four-inches-long and centered between a set of ball joints. “Ball joints are commonly used in racing applications, and I used three-quarter-inch hex-head bolts as pivots. They’re rated at 147,000lbs tensile strength, so I think the rear end is strong enough,” Rick said. He ordered a two-inch over, narrow DNA springer front end to get the frame rails parallel with the ground. On top of the springer, Rick built a set of wide, beach cruiser-style handlebars welded to a pair of two-inch risers. He also fit 60-spoke wheels to both ends of the bike, the rear Avon tire relatively wide at 250mm with a matching skinny Avon in the front. Harley-Davidson rotors provide a proven braking surface with a springer-mounted caliper in the front that works with a four-piston GMA Engineering caliper in the rear.
Rick went by one of the local shops that doubted him to pick-up the driveline. He obtained a 100” RevTech motor that produced plenty of power with a Mikuni 42mm carburetor, a .560 lift cam, and a square four-inch bore and stroke that many racers claim will make more power than a motor of the same displacement that has a bore that is greater than or less than the length of the stroke. A Crane HI-4 ignition system creates an accurate spark and Rick built a pair of custom pipes, wrapped in insulating header tape, that evacuate the gases incinerated in the combustion chamber. “I decided to go with a complete RevTech driveline because I knew each component would fit together without a hitch,” Rick said. He installed a RevTech enclosed wet primary and a RevTech 6-speed, left-side-drive transmission behind the motor.
Looking to save a few bucks without sacrificing any capacity or strength, Rick searched online for other necessary parts. He found a fuel tank on eBay that he secured to the backbone tube. Also found on the World Wide Web were the steel fender blanks, but he made the battery box under the seat, and the four-quart oil bag that he mounted on the swingarm just behind the leaf springs. Once the bike’s vital fluids were contained and the frame was completed, Rick had a company called IDS, located in nearby Indianapolis, powdercoat the frame, swingarm, handlebars, and foot controls for a durable, protective finish. The sheetmetal fenders and gas tank received a custom paint mix called Tiger Drylac specifically designed to match the color of the powdercoated frame. Then, Keith Stapleton graced the fenders and gas tank with light silver flames outlined in red.
He saved another couple-hundred greenbacks by designing and fabricating custom foot controls out of plate steel and lightening it with a series of holes and using brass pegs to operate them. Demon Cycles made the torpedo hand grips and internal throttle that he mounted on the handlebars with chromed H-D levers and front caliper master cylinder. Making the seat pan himself; Rick sent it to Maxwell’s Auto trim for a black seat, made with a new leather-like material, trimmed in blue piping the upholstery shop happened to have in stock.
Rick quickly gained recognition from local motorcycle aficionados after A.W.O.L. was seen around town. The recognition also brought new people into the shop, and now he’s got jobs lined up — and all he ever wanted was a custom V-twin.
Up Close: Young’s Choppers and Hot Rods Taillights
Hank Young, owner of Young Choppers and Hot Rods, describes his taillight on his website as, “Pure vintage class. Every bike, no matter what style, needs a great taillight. Putting these on your bobber or chopper instantly takes it to that next level.” Young Factory Taillights function as taillights/brake lights as well as tag lights. Buckets are stainless steel, and the glass is real. “We make sure that the products we sell are the ones we want on our own bikes,” Hank said. It’s also available with “STOP” lettering in the lens and a third option has a Blue Dot in the lower portion of “STOP” lens.
He’s got another taillight fashioned in a more aerodynamic package. This taillight/stoplight combination is almost Art Deco looking, streamlined, and built strong like the boiler of late steam-powered trains. The red bowl glass lens is made for rough, high-altitude conditions and is kept in place by a stainless-steel bail. Its rugged, cast-aluminum body has the kind of vintage contours you don’t see on newer, assembly line-crafted parts.
Hank earned his name by building a number of memorable bikes and a handful of hot rods, but his projects are available in any stage, from ground up customizations to specialized adaptations and fitments — just like his parts line. Using their in-house frame jig and extensive CNC machine shop, they use the latest technology to build the stripped-down parts that are reminiscent of yesteryear. Many of their components are handmade and most don’t resemble anything in any catalog. Young’s puts quality and function above all else and his attention to detail and expert engineering guarantee a part that will probably last longer than the bike it’s bolted to.
Call for more details at 770-425-1305 or visit www.youngschoppers.com.
Builder: Rick Castor Section 8 Customs
As a professional firefighter turning 50 this year, Rick Castor had been giving retirement serious thought. “I never planned on operating a bike shop, but after I built A.W.O.L., I thought it was a lot of fun, so I built another bike after that. Since then, I’ve had a number of people ask me to work on their bikes for them, plus I’ve got a third custom in the works,” Rick said.
Military terms abound throughout Rick’s builds. According to Rick, “Section 8 is the term used for those enlisted that are mentally unfit for duty — a great name for the shop. A.W.O.L. stands for Absent Without Leave and I just built a bagger called Shell Shocked.” Obviously, Rick has a military background, as do many of his friends, but he doesn’t use a lot of camouflage paint on his bikes.
Rick hasn’t always worked on H-Ds. Earlier in his life he was big into crotch rockets and many of his upcoming customs aren’t even street legal, let alone motorcycles. “I built a bar stool racer for a friend of mine with ten-inch- diameter wheels and a 250cc ATV motor. He wanted it to race around his vacation home instead of a golf cart like all the other residents. Other guys on the lake got jealous and now I’ve got three more bar stool racers in the works,” Rick said. He didn’t forget bikes altogether by any means and he’s built an Old School bobber and a three-wheeled Can-Am Spider, with two-wheels in the front and a V-twin motor, that he’s really excited about.
Unfortunately, www.section8customs.com is still in the works right now, but expect it to be up and running in early ’09. Until then, call 317-371-1719 to get a hold of Rick.
This bike feature originally appeared in Barnett’s Magazine issue #67, January-March 2009.
SPECIFICATIONS | |
---|---|
Owner: | Rick Castor |
Year/Make: | ’06 Section 8 Customs |
Fabrication: | Rick Castor |
Assembly: | Rick Castor & Eric Frenzle |
Build time: | 1-year |
Engine: | 100″ RevTech |
Cases/ Flywheels: |
RevTech |
Rods/Pistons: | RevTech |
Cylinders/ Heads: |
RevTech |
Cam: | RevTech EV72 |
Ignition: | Crane HI-4 |
Carb: | Mikuni HSR42 |
Pipes: | Section 8 Customs |
Air Cleaner: | RevTech |
Transmission: | RevTech 6-speed |
Primary/ Clutch: | RevTech Enclosed Wet |
Frame: | Section 8 Customs Leaf Spring |
Rake/ Stretch: | 35-degrees/ 3″ |
Forks: | 2″ over DNA Springer |
Rear Suspension: | Section 8 Customs Leaf Springs |
Front Wheel: | 21×2.25″ 60-Spoke Jireh Cycles |
Rear Wheel: | 18×8.5″ 60-Spoke Jireh Cycles |
Front Tire: | Avon Venom MH90/21 |
Rear Tire: | Avon Venom 250/18 |
Front Brakes: | H-D |
Rear Brakes: | GMA Engineering 4-piston |
Fuel Tank: | eBay Special |
Oil Tank: | Section 8 Customs |
Fenders: | eBay Special Blanks |
Handlebars/ Risers: |
Section 8 Customs |
Headlight: | eBay 4″ |
Taillight: | Young’s Choppers and Hot Rods |
Hand Controls: | H-D |
Foot Controls: | Section 8 Customs |
Electrical: | Rick Castor/Diamond Digital/ Eric Frenzle |
Chroming: | Williamson’s Polishing & Plating |
Painter/ Graphics: |
Keith Stapleton |
Color: | Blue |
Polishing: | Williamson’s Polishing & Plating |
Seat: | Section 8 Customs/ Maxwell’s Auto Trim |