The Paughco frame was a platform that Pete had been holding on to for some time. He figured it would work great for this bike for two reasons: it had a wishbone shape in the downtubes and it was already paid for. Raked to 32-degrees for quick handling, they bolted a one-inch-under girder front-end to the frame. “To get the bike’s stance correct with the tall front wheel we had to get a shortened girder and widen it to fit the larger hub and rotor,” Pete said. A matching 16” wheel was used in the rear, and the front wheel are both slowed by Performance Machine four-piston calipers.
The rounded jugs of an S&S 92” motor, designed for one of Indian’s many rebirths, found a home within the bike’s wishbone frame. They bolted a large diameter velocity stack to reduce air turbulence entering the carb while spent gases exit through a 2-into-1 pipe that is built functionally spartan. Rearward of the motor they secured a Roadmax 6-speed left-side-drive transmission and connected it to the motor with a modified BDL open belt primary with a Grandeur automatic clutch. “I’d never build a jockey shift bike like this without hand controls, if I didn’t have one of these centrifugal clutches, it makes the bike so easy to ride,” Pete said.
A traditional bobber can be defined as a stripped down bike with few sheet metal coverings. Aware of that fact, Pete and the crew nixed the front fender and only retained the necessary pieces. “We decided to use a late model XL tank because like so many traditional customs, we could still say we used a Sporty tank, without it being recognized instantly,” Pete said. They flush mounted the gas cap and moved the petcock to the rear of the tank to allow for smooth, unbroken sheetmetal contours. “The jockey shifter is a nod toward traditional tank shifters. We put the shifter through the tank because the knob is located in a more natural position for the rider’s hand instead of on the side of the tank. The late model Sporty tank was just wide enough,” Pete said. The rear fender hugs the 200mm tire, trimmed just outside of the outer diameter of the wheel on the right side and cut to allow for the chain final on the left. It’s held to the frame with a series of steel mounts and a custom fender strut that curves up from either axle and around the end of the fender. Pete Fritsche painted the metal a bright copper metal flake that included the belt drive pulley covers.
Once the major components of the bike were fit together, Pete’s crew finalized the remaining details. Behind the tank, just in front of the seat, is a neutral LED light so the bike is never started in gear. Made in-house, the Softail-style seat is actually a piece of seamless leather formed to hide a pair of hairpin springs. Accutronix foot controls were attached to the frame, the rider’s right foot operates a proportioning valve that sends hydraulic fluid to both the front and rear brakes, while the left foot operates the clutch (as a back-up for the auto-clutch). There’s nothing on the handlebars except a pair of grips and a mirror on the left side.
The future owner of the bike, Patrick Russell, literally worked around the corner from his workplace. “Pete’s shop is in my neighborhood and I had them do some hot rod work on my Dyna Street Bob. I really wanted an unusual custom bobber and didn’t want to go any further with the Street Bob. Pete had just brought Hot Bob back into the shop from an Easy Rider show and I instantly recognized it as a bike I had to have,” Patrick said.
Up Close: Grandeur Cycle’s Auto Clutch
According to Grandeur Cycle’s website, operating their Auto Clutch is as easy as twisting the throttle. Shifting procedure doesn’t change, you still have to pull in the clutch, but the big difference is that the clutch lever only requires the strength of a finger instead of the grip of an entire hand — down shifting is the same way, easy. They also claim that neutral is easier to find.
More and more builders are using the Auto Clutch on their jockey shifter- style bikes because the clutch doesn’t have to be held when idling. That’s a big help for riders with a foot clutch because in the event that their timing is off when putting the bike in gear as a stop light turns green, they don’t run the risk of stalling the bike and rolling backward down a hill. Installation is a breeze; simply replace the existing clutch pressure plate with the Auto Clutch. It works by applying centrifugal pressure on the clutch pack with a series of bearings activated by engine rpm speed, work that’s normally done by springs. Different versions of Grandeur’s clutch plate are available for every type of American V-twin rider with three styles to choose from, including the standard Auto Clutch for stock bikes, the Super Auto Clutch for modified bikes, and the Top Fuel Super Auto Clutch designed to fit BDL’s Top Fuel open belt primary. The Auto Clutch does all the hard work so the ride lasts longer.
For more information about Grandeur Cycle’s Auto Clutch, scores of more parts, bikes, pictures, and free downloads, go to www.grandeurcycle.com or call 877-224-6975 toll free.
Builder: Pete Giarrusso Pete G’s Chopper Design
“I was a geek,” Pete Giarrusso, better known as Pete G, said about his life before running a custom bike shop. Pete’s definition of geek is a guy who built up an early Internet based business in 1994 and sold it four years later for a tidy sum. “I wanted to build a custom chopper, I happened to have a little money in hand, and I went to Pat Kennedy’s shop to stock up on a few parts,” Pete said. He bought most of the parts he’d need to put together a bike but he didn’t stop there. When he got back to Florida, he realized he needed a place to build the bike, and rented some shop space. “That first bike I built was called Blue Diamond and it was in a few magazines at the time. I’d kept the bike for almost a decade but I just sold the bike a few months ago to a friend. I let it go with one stipulation, that I’d get first rights to buy it back from him,” Pete said.
Pete G’s Chopper Design came into existence after he built Blue Diamond. “After people saw what I could do, they started asking me to do custom work for them — eventually, I had a full time job,” Pete said. His shop covers the full spectrum of Harley service and modification, from a 10,000-mile service to fabrication. “I’d be out of business if I only did custom work, but we make a good alternative to some of the local Harley shops,” Pete said. He’s also selling a line of production customs, helps sell a number of consignment bikes, and he’s got a dyno for high performance tuning.
For more information about Pete G’s Chopper Design visit www.chopperdesign.com or call 407-834-5007.
This bike feature originally appeared in Barnett’s Magazine issue #66, December 2008.

| SPECIFICATIONS | |
|---|---|
| Bike Name: | Hot Bob |
| Owner: | Patrick Russell |
| Year/Make: | ’07 Pete G’s Chopper Design Service |
| Fabrication/ Assembly: | Pete G’s Chopper Design Service |
| Build time: | 3-months |
| Engine: | S&S 92″ Round Cylinder |
| Cases/ Flywheels: | S&S |
| Rods/ Pistons: | S&S |
| Cylinders/ Heads: | S&S Round |
| Cam: | S&S |
| Ignition: | TwinTec |
| Carb: | S&S Super E |
| Pipes: | Pete G’s Chopper Design Service |
| Air Cleaner: | Ness |
| Transmission: | Roadmax 6-speed |
| Primary: | BDL/ Pete G’s Chopper Design Service |
| Clutch: | BDL |
| Frame: | Paughco Wishbone Hardtail |
| Rake: | 32-degrees |
| Forks: | Doss/ Pete G’s Chopper Design Service Girder |
| Front Wheel: | 23″ Weld |
| Rear Wheel: | 16″ Weld |
| Front Tire: | Avon 23×120″ |
| Rear Tire: | Avon 16×200″ |
| Brakes: | PM 4-piston |
| Fuel Tank: | H-D Sportster/ Pete G’s Chopper Design Service |
| Oil Tank: | CCI |
| Fender: | Pete G’s Chopper Design Service |
| Handlebars: | Pete G’s Chopper Design Service |
| Sissy Bar: | Pete G’s Chopper Design Service Fender Strut |
| Headlight: | Hella |
| Taillight: | Kuryakyn |
| Hand Controls: | Cyril Huze Internal throttle |
| Foot Controls: | Accutronix |
| Electrical: | Pete G’s Chopper Design Service |
| Chroming: | Space Coast Plating |
| Painter: | Pete Fritsche |
| Color: | Copper |
| Molding: | Pete Fritsche |
| Seat: | Pete G’s Chopper Design Service |
| Special thanks to: | Herb Martin |