The brilliant silver FLHRCI turned out to be a good choice as Kevin’s a big guy and it fit him well. “I wanted a nice riding bike, I enjoy an all day ride,” said Kevin. But like most H-D owners, stock was only good for so long and his wife was probably painfully aware that all those parts catalogs lying around the house were a portent of things to come. “I rode it while I worked on it. I had an idea the direction I wanted to go and just tried to stick with that,” said Kevin.
The Performance Machine 18” Domino wheels immediately gave the bike a different look and also eliminated any fears of tube-related flats. “I didn’t go 21” in the front cause I think it doesn’t follow the fender,” said Kevin. Shod with Metzelers, slightly wider in back gave him an immediately noticeable ride and handling difference too. “The Metzelers are awesome. It now wants to roll into the turns where I fought the stock tires, grooved pavement’s no longer a problem,” said Kevin. “I love the Metzelers.” Upgrading the stock brakes with H-D floating rotors, Lyndall Racing Brakes pads, and braided lines was another big step. “When you grab it now, it’s there,” said Kevin. “There’s a lot less brake dust with the Lyndall pads too. Down the road I’ll get PM calipers to go with it.” Suspension was left stock, but he did add chrome lowers in front. “I had no intention of lowering it. It was comfortable and handled well as is,” said Kevin.
Engine power modifications were simple with the addition of Vance & Hines Oval slip-ons aft of True Duals headers and an Arlen Ness Big Sucker air cleaner. “I wanted to gain horsepower and torque without doing motor work. I took it to my tuner who put a Power Commander on it. He made a special map and I gained about 10hp and 7 ft.-lbs. of torque at 3700 RPM without any backfiring or any of that stuff,” said Kevin. He also wisely installed H-D’s new easy clutch and automatic primary chain-tensioner upgrades. Next on the wish list are gear-driven cams. Throw in a Fueling oil pump and Kevin should have a bulletproof ride.
One glance at this bike tells you it isn’t just mechanically enhanced, but is wearing a good portion of Harley-Davidson’s P&A catalog supplemented by Küryakyn and Ness goodies. If it wasn’t chromed before, it is now. Kevin supplied a list of almost eighty items he’s installed and “chrome” is the first word in the description of almost half of them. Surprisingly, the comfy Brawler solo seat and the H-D limited edition Night Storm paint-set somehow missed the dipping. Anyway, the best part about this bike is that anyone with a little mechanical ability, patience, and a stock bike could make their own ride way special too. Gentlemen, start opening your catalogs!
Builder: Kevin Zelno
Kevin Zelno started training for his Road King makeover way back when he was only 14-years-old, but not by working sweeping floors in a garage hoping to learn a thing or two in the meantime or tearing apart and rebuilding bicycles or dirt bikes on his own. Nope, he was an apprentice to a cabinetmaker who took him under his wing and taught him to pay attention to detail, to be meticulous in everything he did. The same lessons Kevin learned working with wood still applied when ripping apart a new Harley and installing tons of aftermarket parts. The famous “measure twice, cut once” mentality is especially important when you’re first-timing it on an expensive bike like a Road King. “If you read the shop manual, take your time, and have confidence, you’ll save yourself a lot of money,” said Kevin. “You can do it yourself and it’s a lot of fun. For me it’s not just the ride, it’s enjoyable to work on it, too. When you’re riding the end product, it’s great.” So what lays ahead for Kevin? “I’ve been eyeing another bike, but you got to get it past the wife.”
This bike feature originally appeared in Barnett’s Magazine issue #56, July 2007.
SPECIFICATIONS: | |
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Year / Make: | 2004 FLHRCI Harley-Davidson |
Assembly: | Kevin Zelno |
Build time: | 6 months |
Engine: | Harley-Davidson Twin Cam 88 |
Ignition: | Power Commander |
Carb: | EFI |
Pipes: | Vance and Hines True Duals w/ Oval Slip On’s |
Air Cleaner: | Arlen Ness Big Sucker |
Transmission: | 5-speed stock |
Primary: | H-D chrome |
Rake/Stretch: | Stock |
Forks: | HD chrome |
Fork length: | Stock |
Rear Suspension: | Stock Air Shocks |
Front Wheel: | Performance Machine 18″ Domino |
Rear Wheel: | Performance Machine 18″ Domino |
Front Tire: | 130 Metzler |
Rear Tire: | 150 Metzler |
Front Brakes: | H-D floating rotors/ Lyndall pads |
Rear Brakes: | Stock/ Lyndall pads |
Fuel Tank: | Stock |
Fenders: | Stock |
Handlebars: | H-D Fat bars |
Risers: | Stock |
Sissy Bar: | Detachable |
Headlight: | H-D halogen dual bulb |
Taillight: | Kuryakyn Panacea L.E.D. |
Hand Controls: | H-D slotted |
Grips: | H-D Stealth |
Foot Controls: | H-D billet slotted |
Electrical: | stock |
Chroming: | H-D |
Painter: | H-D |
Color: | H-D Night Storm |
Seat: | H-D solo Brawler |
Special thanks to: | Phil Delcostello of Spitzie’s Harley-Davidson |